Kingdom Overlanding 5th Gen Roof Rack for Ford Expedition: Strong, Lightweight, and Easy to Install

Looking for a roof rack that’s strong, lightweight, and easy to install? The Kingdom Overlanding 5th Gen Ford Expedition Roof Rack is your perfect solution. Designed with precision using CAD design and HD robotic plasma cutting, it’s built to fit both Expedition Standard and Expedition Max models. Best of all, it’s 100% bolt-together and bolt-on—no drilling or welding required. It attaches seamlessly to your Ford Expedition’s factory roof rack mounting points, ensuring a quick, hassle-free installation.

Buy Now for your Ford Expedition Max/Standard! (Lead time is 4-6 weeks if out of stock)

We’ve used 3/16″ aluminum to keep the rack lightweight at just 60 lbs, while still providing ample strength. The only non-aluminum components are the stainless steel hardware or black oxide. This durable design allows you to carry more gear on the roof, freeing up valuable interior space. Whether you’re heading out on a camping trip, off-road adventure, or overland journey, our Ford Expedition roof rack 2025 will help you make the most of your travels.

With a proprietary wind fairing and low-profile mounting system, this rack keeps wind noise to a minimum even at high speeds. And thanks to its construction, it bolts directly to the strongest part of the vehicle, easily handling load of 300 lbs dynamic and 700 lbs static—perfect for all your overlanding needs.

If you need extra lighting, we’ve designed custom brackets for the 57″ Pro6 Gravity® LED – 9-Light Light Bar System (180W Combo Beam) by KC Hilites. These brackets bolt directly onto the front wind fairing, making installation simple and secure.

Key Features:

• Durable Matte Black Powder Coat – Tough and ready for any adventure. Custom colors available upon request.
• Compatible with Roof Panoramic Glass – No interference with your vehicle’s glass roof.
• Perfect for Roof-Top Tents – Ideal for your Ford Expedition Roof Top Tent setup.
• Heavy Duty T-Slot Crossbars – 1”x2” extrusions that are customizable and adjustable for any load or accessory. 8 crossbars for Standard and 9 for Max models.
• Sits Low Above Roofline – At its tallest point, the rack sits just 4.5” above the roofline, spanning the full length of the roof from windshield to rear edge.
  

This is the #1 choice for Ford Expedition roof storage. Unlike the weak factory crossbars, our rack offers superior strength and versatility, easily surpassing what factory racks can handle. Plus, it’s built for adventure—whether you’re looking for a kayak roof rack for Ford Expedition, a safari roof rack, or simply need more space for your gear, this rack has you covered.

OEM Roof Side Lights (If Equipped) 

• At this time we are offering a KC Hilites V2 Cyclone splice kit option for the OEM rear side light on the factory side supports. This will allow the OEM 360 lighting switch to function roof side lights with an upgraded Cyclone light. See video below for details.

• Delete option would unplugging/removing the light fixture and tucking the exposed pigtails wire harness back into the vehicle.

Be sure to check out our Instagram page for customer photos and inspiration: Instagram – Kingdom Overlanding

Order with Confidence:

• If you cancel before shipping, you will receive a 50% refund.
• Full refund or exchange if there’s a proven defect post-shipping.
• Free Local Pickup in Phoenix, Arizona. Call for an installation quote.
  

Built to Order with a 4-6 week lead time unless in stock.